What are Industrial Cooling Towers & How Do They Work?

What are Industrial Cooling Towers & How Do They Work?

The main feature of industrial cooling tower is to reduce heat by applying water inside the object to remove heat outside the structure. During the cooling process, some of the water will disappear from the tank along with the heat, while the cooling water will remain at the bottom of it. However, it requires proper maintenance to ensure safe operation of the system.

This system consists of three main elements, namely the heat exchanger, the tank and the pump. These are essential for the process where water levels change temperature and collect heat on top where it disappears without any side effects to the environment.

For optimal use of this system, you will need to hire professionals like Industrial cooling solutions, who have the experience of providing your building with improved cooling by adding the appropriate tank size and ensuring low expenditure, and no influence on the environment. By contracting with such a service, you don’t have to worry about installation and repair.

The main reason you should consider this option is because it is much more affordable than installing air conditioning systems, which can be particularly expensive for large structures. It is common for farms and industries to implement this system. There are many advantages in agriculture where you can ensure the plants have enough water and the right temperature.

In addition, it is effective for manufacturers because it helps to lower the temperature of the machines and prevent overheating. In this article, we will introduce you to the main features and the reasons for its installation.

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main Features

Source: towertechindia.com

This system is bulky, which means that you will need additional space besides the structure where you want to install it. However, you have to take into account various factors like water supply, connection to the nearby road, access to air, etc. The wind is a very important factor. The construction should be positioned to ensure the best balance of air flow. In addition, it should not be near heating systems, as this can reduce efficiency.

Also, you should know that this tower can emit a lot of noise, which means you should install it in a place where it will not affect the working environment. In addition, it is important to provide easy access to each component as it can make the maintenance process much easier. As for the water cooling process, it transfers heated water to the top, which causes it to spray outside the tank. In this case, it is very important to install it in a place where it will not affect the roads, especially in winter, when it can create ice deposits around the reservoir.

Large manufacturers use special cooling tanks with large fans for even more efficient airflow inside the tank. In addition, there is a wide choice of turns, such as forced draft, induced draft and counter current. Forced draft uses fans to add more air to the tank. With this technique, you can use a much smaller tank for the same effects. The induced option uses vents to improve evaporative emission, which is essential for the prevention of ice formation. Countercurrent is the most common option because it can offer the most benefits.

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How it works?

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Evaporation is achieved by successfully creating a natural process where heated water can discharge from the tank using cool air. One of the main elements is the tank with a special design that secures evaporation. Various materials inside improve efficiency, such as plastic. This system is crucial for large industries, and we can notice that most of the large manufacturers have this option installed near their facilities. It is especially important to have it in the context of nuclear power plants, where it is essential to maintain the temperature at appropriate levels.

Industries implement these options by connecting machines to the reservoir, where hot water can be replenished by cooled water, while heated deposits evaporate through the tower. The extra water will stay in the tank, but the air circulation will cool it down after a while. This is another benefit that affects the whole system to be so efficient in the first place.

On the other hand, proper maintenance is crucial as there could be large deposits of substances created during the water vaporization process, such as metals, dirt and minerals. If you don’t process these deposits on time, it can create various problems at the bottom of the tower. Also, with the fact that some water levels are constantly vaporizing, you will need to refill the tower every now and then. This is another reason for professional assistance, who can tell when the best time to refill is.

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Also, since there are different types of this system available in the market today, it can be tricky to select the right option. In this area, only an expert can examine your needs and suggest the right choice.


Source: samcotech.com

The difference between the systems is related to the amount of airflow, the heat reduction process, size, etc. The installation of common air conditioning systems can be complicated and very expensive for large installations. On the other hand, you will save a lot of money with this option, which is also better for the environment.

Water levels and vaporization rate depend on your activities and the amount of heat produced by your machines. By looking at these factors, you can determine the size and type of cooling tower. Also, be aware that not paying enough attention to maintenance and repair can lead to serious problems which in some cases could also affect machinery in the plant. Common problems are potential corrosion and leaks, which means you need to inspect various parts of the system more often and react in time to resolve problems.

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